Metal Roof Panel Calculator
Measure slope length from eave edge to ridge, or use footprint + pitch below.
Quick answer: panels per side = eave length (in) ÷ panel coverage width, rounded up; panel length = slope length + eave overhang. A 40 ft gable roof with 15 ft slopes and 36 in R-panels needs 14 panels per side (28 total) cut to 15 ft 2 in, covering 12 squares.
Estimate exposed-fastener R-panel or standing seam metal roofing for gable and shed roofs: panel count and cut length, linear feet, squares, a rough screw count, ridge cap, and edge trim.
Measure slope length from eave edge to ridge, or use footprint + pitch below.
Metal panels run from eave to ridge, so a roof plane is covered by a row of full-length sheets laid side by side. The eave length sets how many sheets you need; the slope length sets how long each one is. Unlike shingles, you order each panel cut to a specific length, so getting the slope right matters more than the area.
A 30 ft wide pole barn has a 4/12 gable roof with 12 in eave overhangs and 1 ft gable overhangs on a 40 ft building (42 ft eave). It gets 36 in R-panel with a 2 in panel overhang.
Number of panels for one roof plane, rounded up. The last column is the area each linear foot of panel covers.
| Coverage width | 20 ft eave | 30 ft eave | 40 ft eave | 50 ft eave | ft² per linear ft |
|---|---|---|---|---|---|
| 36 in (R-panel / PBR) | 7 | 10 | 14 | 17 | 3.00 |
| 24 in | 10 | 15 | 20 | 25 | 2.00 |
| 18 in (standing seam) | 14 | 20 | 27 | 34 | 1.50 |
| 16 in (standing seam) | 15 | 23 | 30 | 38 | 1.33 |
| 12 in (standing seam) | 20 | 30 | 40 | 50 | 1.00 |
Divide the eave length in inches by the panel's coverage width and round up; that is the panel count for one side. A 40 ft eave covered with 36 in R-panels needs 480 ÷ 36 = 13.3, so 14 panels per side and 28 for a gable roof.
Panel length is the slope length from eave edge to ridge plus the eave overhang the manufacturer specifies, often 1 to 2 in past the drip edge. Most suppliers cut panels to the inch, so a 15 ft slope with a 2 in overhang is ordered at 15 ft 2 in.
Exposed-fastener panels typically use roughly 70 to 80 screws per 100 square feet, depending on purlin spacing and the manufacturer's pattern. A 12 square roof at 80 per square needs about 960 screws, plus trim screws. Standing seam panels use concealed clips instead.
Standard R-panel and PBR panels cover 36 inches (3 ft) per sheet after the side laps. Standing seam panels commonly cover 12, 16, or 18 inches. Always use the net coverage width from the product sheet, not the overall sheet width.
A simple gable roof needs ridge cap equal to the ridge length, which is usually the eave length. For a 40 ft gable roof that is 40 linear feet; with 10 ft pieces lapped about 6 in, plan on 5 pieces. Hips add their own length.
How we built this calculator: results use the standard volume, area, and coverage formulas shown on this page, with typical U.S. material densities, bag yields, and waste factors that you can override. Written and checked by the YardsCalculator editorial team. Last reviewed: October 2026.